In Q8, our QC simulate the assembly of our products when our customers receive them.
During simulation, QC will examine if the cabinets can be assembled and if there is any item like side panels & hardware missing.
Q8 examination will be implemented every 50 packed cartons.
Q8
The effect of topcoat is like the face of the cabinet, which determines the customer’s first impression of it.
Q7 is the inspection of surface defects and other paint effect like color, leveling, gloss and hand feeling.
Primer is the first step in the painting process, and also the basis for determining the surface effect.
Completed sanding can enhance the basis, so Q6 inspection emphasizes on inspecting if the items are fully sanded after primer application.
Q5 is very critical for the production because it is the final QC process before painting.
Comprehensive examination is done by QC team including double-checking the size, whether the glue is left in corners or not, whether sanding is fully completed and so on.
Perfect fit structure will provide the strongest box for our cabinets.
To ensure the perfect fit structure, we will check if the slots & pilot holes are made in right places and if their size and depth are correct.
Q3 happens after combination of wood components into doors, face frames & drawer fronts, including checking the corners to find if there is glue left and remove it.
After QC, all the combined items will be put in the wood seasoning room because wood seasoning is a significant process which can lower the moisture content of finished solid wood items and avoid cracking from inside.
All the wood components are produced in woodworking process. It’s very important to ensure the precision of the sizes and the mortise holes and the tenon tongues. Thus, QC inspection is carried out after woodworking.
Good raw materials are the foundation of good products. For each batch of incoming raw materials, we will check the accuracy of their sizes and detect the moisture content.